I am trying to power a 14 mΩ resistive load at 0.3 V 21.5 A to add some buffer to the design I'm trying to design for 30 A, since the load can change.
Without going too in depth the load is a new special designed glow-plug for high performance engine - if needed I can explain why the solution the maker proposes is not sufficient.
The circuit should run off a 1S LiPo (maximum voltage 4.2V.)
- Vin_max: 4.2 V
- I_out_max: 30 A
- Switching frequency: 160 kHz (I don't need a fast time response so it could also be lower.)
Can this even be done?
The duty cycle will be around 7% (0.07), which is not a lot. Should I make 2 converters in series? One to lower the voltage from 4.2 V to 2 V and another to from 2 V to 0.3 V.
When I looked for ICs to use, I ran in the the problem that most of them can only go as low as 0.6-0.8 V due the their internal reference.
I'm planning to make a test circuit with the following components:
- Driver: TPS28225D ( half-bridge, high-/low-side, gate driver) (will be supplied externally for now)
- MOSFET: AOT2140L (Rds_on: 2 mΩ)
- Inductor: MPXV1D1770LR68 (ferrite, 680 nH, Ioper: 50A, 1.05 mΩ, ±20%, Isat:68 A)
- Controller: Atmel microcontroller - I have ideas for extra features, and I know how to program it pretty well (it will be supplied externally for now.)
I tried to pick components with as small a resistance as I could to minimize the thermal load and losses in the converter.
- Are there any problems with the combination of components?
- Should I design the test circuit on a PCB or can I lay it out on "proto-board"?
- Is there a different design I should consider? (Multi-phase, serial coupling, other.)
As a side note I should mention that I'm an electrical engineer but I have not done anything with buck converters or power delivery before. I do have a fundamental understanding of the basics (I think/hope.)



